HIGHmotion 2D Remote Laser Welding Head
The HIGHmotion 2D is a remote laser welding head optimized to produce high-quality and highly reliable welds on aluminum and copper connections on batteries used in electric vehicles.
The system is rated for 6 kW average laser power in continuous-wave operation and is optimized to withstand back-reflections that are typical when welding highly reflective materials. The advanced optical design enables excellent imaging quality by minimizing thermally induced focus shift. Welding heads equipped with a II-VI F-theta lens can achieve near-orthogonal welding angles over a processing area of 200 x 300 mm². This ensures that the beam can access the workpiece around the complex and narrow clamping devices used in battery welding.
Available with HIGHvisionâ„¢ system
Perfect Fit for Battery Welding
- Industry-tough design, including dustproof housing, stainless steel water-cooling circuit, and monitored cover slide at F-theta, provides high uptime
- Self-calibrating, high-performance galvanometers lead to fast and precisely controlled positioning for high accuracy and long-term stability
- New TCP offset function enables full position control
- Sophisticated software suite includes tools for traceability and IoT-like data matrix- and QR-code marking, logging of events, or monitoring of the complete welding system
- High-level serviceability due to easily accessible and exchangeable components
Features
- Compatible with fiber and disc lasers
- IR + green wavelength
- LLK-D and LLK-Q available; others on request
- Rated for 6 kW CW laser power
- F-theta for best imaging quality
- Large work space of 200 x 300 mm2
- System magnification options
- M = 3 or M = 4
- Large working distance of more than 0.5 m
- Weighs only 21 kg (depending on configuration)
- Up to 4 cover slides, including a cover slide before collimation, which prevent damage to the optics from contamination
- Process enhancing accessories, e.g., several crossjet options, a new teaching module, or a CCD adapter
- A complete system ready to use, including cable management, robot support, crash sensor, crossjet, software, electric and pneumatic supply, camera, fiber cable, cover slides, and more
Compatible with all common process observation tools